数控有限公司机器人光纤激光焊接机控制系统
机器介绍
Ť 数控激光焊机的他的应用程序,开始在传动齿轮焊接,在设计和汽车传动齿轮的制造中,为了减少齿轮的重量,体积和加工困难,并节省原料,发达国家.processed齿轮或者采用分体式而非整体式加工的齿轮轴,然后将两个部件焊接在一起成为一体式零件。
HC03大功率齿轮激光焊接机,由大功率Rofin-DC030 / DC035激光光源,冷水机组,加工机床,自动预热机,装卸机械手,数控系统等组成。控制系统可实现对整机的集成控制,如加工机床,冷水机组,保护空气机组等。参数调整方便,集中显示,抗干扰能力强。硬件和软件合理,经久耐用,通过激光围栏保护操作人员的安全.HC03型焊接机专业加工汽车传动双齿轮,双齿轮轴。
规范
功率 | 额定功率 | 3000W |
功率动态范围 | 300-3000W(可调整) | |
电力稳定 | <±2% | |
光束 | 光束模式 | 基本模式(00模式) |
发散角 | <0.15 mrad(全形) | |
光束直径 | 20mm-25mm(<10m) | |
指向性稳定性<0.2 mrad | ||
偏振光 | 45º或垂直极化 | |
脉冲 | 超强脉冲 | 8-5000Hz |
脉冲宽度 | 26μs钴蜿蜒的波浪 | |
斜波发生器 | 8-5000Hz | |
加油站 | 激光气体 | 他,N2,CO2 |
激光气体消耗量 | 总计≤0.2L/每小时 | |
电量 | 最大功耗 | 45KVA(380V,50Hz的) |
冷却液 | 热负荷 | 39KW(ENVIRO网状温度40ºC) |
冷却液温度 | 20ºC | |
冷却液温度稳定 | 最大±1℃ | |
冷却液流量 | 最低42L /分钟 | |
进口压力 | 最小5.7bar,最大10bar | |
进出水压 | 5bar(当Min流量时) | |
环境 | 温度 | ENVIROnmental temp0-40ºC |
相对湿度 | <85% |
激光加工的成熟度和稳定性
Through years of laser welding applications, the laser industry has accumulated a lot of process data, including gearbox gear welding, saw blade welding, radiator welding, steel galvanized sheet welding, and filter Welding, heat exchanger welding, aluminum alloy battery box welding, space three-dimensional welding, etc., these successful cases show that laser applications for users to create high economic and social benefits.
Product Advantages
Highly automatic level: adopting auto preheat machine, robotic hand for loading and unloading, four-stations auto turn plate;
High quality: with auto pressing device, effectively reduce welding deformation, highly improve the production efficiency and quality;
Highly integration: integrated the auto preheat machine, welding main machine and unloading conveyor together;
Without space limitation, could weld small parts and the parts of close interval;
Non-contact welding, greatly reduce the deformation and wear of the appliance;
Can weld various materials, and even any two kinds of various different textures and different natures can be welded well.Not affected by the interference of magnetic field, without electric pole, no pollution.
ROFIN DC030激光光源和单工位焊接机
齿轮焊选用德国DC系列激光器,配套单工位焊机,激光稳定性高,机器简单,采用手动装载,装卸等方便快捷,加工效率高,单级焊接能力可达5000,有效保证生产效率; 适用于焊接深度小于5MM的齿轮焊接。目前在Chongqing地区的客户在使用。